Zhangjiagang HuaDong Boiler Co., Ltd.
Zhangjiagang HuaDong Boiler Co., Ltd.
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Stainless Steel Boiler Economizer Module with Spiral Fin Tube and U bend for Power Station Boilers
Introduction
The origin to use economizers is to heat the feed water using flue gas waster heat so as to decrease the exhaust temperature and increase boiler efficiency, save fuel consumption, which is how economizer is named. If use boiler economizers, the feed water is already heated here before coming to evaporation heating surface, thus the heat absorted on evaporation heating surface as well as the heating area is definitely decreased. Boiler economizers are countercurrent placed. The working fluid average temperature is lower than that of surnatured water, and apply mandatory flow to create conditions for application of thin wall and small diameter tubes. The whole structure is also very tight. Thus, the heat transfer temperature difference and heat transfer co-efficient is higher than that of convection evaporation tube bundle who has the same smoke temperature range. That boiler economizers to replace convection evaporation tube bundles can decrease metal consumption by a large extend. Further more, the heated feed water comes to steam drum, this way can decrease the temperature difference between the water and the steam drum wall, and ultimately decrease the thermal stress of the steam drum. Due to reasons above, now economizer are the crutial parts of boilers. So we can summerize the functions of economizers as below:
1. fuel saving: the economizers are placed at the rear part of boilers. This way can decrease the smoke and gas temperatures, thus to save fuels.
2.improve the working conditions of steam drums: due to economizers, the feed water temperature is increased when entering the steam drum. It reduces the temperature difference between the feed water and steam drum wall as well as steam drum thermal stress, so that it improve the working conditions of steam drums and increase the service life.
3.reduce the boiler manufacturing cost: for the feed water is heated in the boiler economizers. The use of low temperature spare parts as boiler economizers to replace some of high-priced high temperature water wall panels reduces the cost to manufacture boilers.
Boiler economizers are heat exchange devices with finned tubes that heat a liquid, sometimes water, up to however sometimes doesn't exceed the boiling purpose of liquid. We can manufacture three types of boiler economizer, bare tube economizer, H finned tube economizer and spiral finned tube economizer. H-finned tube economizer is high efficient heat exchanger economizer which is consisted of H-finned tubes.
Compared with bare tube economizer, H-finned tube economizer can enlarge the heat exchange area and reduce the number of tubes. It also can increase the flue gas flow area in order to reduce the flue gas flow speed and abrasion.
H-finned tube can be made as double H finned tubes , with high rigidness to fit long tube row.
The spiral finned economizer is a newly designed heat transfer equipment, consists of spiral fin tubes to overcome the serious abrasion and short service time.
Specifications
| Description | Boiler economizer |
| Material | Alloy steel, Carbon steel, SA210C ,SA213T22, etc. |
| Material standard | ASTM, EN or ISO etc. |
| Dimension | Customization |
| Weight | Min: 10 ton Max.:1000 ton |
| Smelting Process: | EF+LF + VD |
| Process | Material→Ingot → Hot/Cold-Rolling→ Heat treatment (Normalizing+ tempering) → Inspection →rough machining→UT →2nd Heat treatment →finishing machining →Inspection |
| UT standard | ASTM A388 or EN10228, etc |
Quality Control
1. Impact test and Strength calculation report with applied materials information.
2. 100%NDT(non-destructive inspection) report of steel plate, tube and electrode.
3. X-ray, γ-ray and liquid penetrant test inspection report (welding seam): to ensure the quality of the entire boiler.
4. Hydraulic test report: ensure the standard working pressure and safety.