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Zhangjiagang HuaDong Boiler Co., Ltd.
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Steel Boiler Economizer With Inconel Overlay

Zhangjiagang HuaDong Boiler Co., Ltd.

Province/State:jiangsu

Country/Region:china

Contact Person:MissSandy Chen View Contact Details

Steel Boiler Economizer With Inconel Overlay

Brand Name : HD BOILER

Model Number : Economizer

Certification : ISO9001 , SGS , TUV , ASME , EN

Place of Origin : China

MOQ : 1 Set / Sets 10tons

Price : Negotiable

Payment Terms : Western Union, L/C, T/T

Supply Ability : 500 Tons per month

Delivery Time : 30 days

Packaging Details : Seaworthy Packing

Material : Carbon steel

Usage : Power Plant/CFB Boiler

Type : Natural Circulation/Once Through

Structure : Fire/Water Tube

Output : Hot Water/Steam

Fuel : Coal/Gas/Oil-fired, Water Heat

Condition : New

Dimension(L*W*H) : Customization

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Steel Boiler Economizer (SA210A1, SA210C, SA213T22) With Inconel Overlay Corrosion Resistant


Introduction


The H-shaped finned tube is also known as the H-shaped fin tube, also known as the butterfly fin tube. It is to weld symmetrically two pieces of steel with an arc in the middle to form fins (ribs or butterflies), the frontal shape of which resembles the letter "H", so it is called the H-shaped finned tube.


The two fins of the H-shaped fin tube are rectangular and approximately square. The side length of the tube is about 2 times that of the smooth tube. It belongs to the extended heating surface. H type finned tube adopts flash resistance welding technology. The weld seam fusion rate is high and the weld tensile strength is large after welding.


The H-shaped finned tube can also be made into a double-tube "double H" finned tube, which has good rigidity and can be used in the situation where the tube row is longer. The finned economizer can be used instead of the smooth tube economizer. It can effectively increase heat transfer area, increase flue gas flow section, reduce smoke velocity and reduce wear.


Specifications

DescriptionBoiler economizer
MaterialAlloy steel, Carbon steel, SA210C ,SA213T22, etc.
Material standardASTM, EN or ISO etc.
DimensionCustomization
Weight

Min: 10 ton

Max.:1000 ton

Smelting Process:EF+LF + VD
ProcessMaterial→Ingot → Hot/Cold-Rolling→ Heat treatment (Normalizing+ tempering) → Inspection →rough machining→UT →2nd Heat treatment →finishing machining →Inspection
UT standardASTM A388 or EN10228, etc

Technical specifications

Material Structure
Consists of a serious of spiral fin tubes, the headers of inlet and outlet, bend, frame and other auxiliaries.

Structure Arrangement
In line / staggered arrangement.


Function


(1) The economizer is a steam generation system as like a boiler. when the exhaust gas discharge from the engine cylinder through the exhaust valve it goes to the boiler for generate steam by heating of water.


(2) After those gas it goes through the economizer the remaining exhaust gas temperature is heated the water in economiser. it help to generate steam, and it is improving the efficiency and save the fuel consumption


(3) An economizer uses the waste heat from the boiler exhaust, that would otherwise be lost to atmosphere to (in most cases) preheat the feed water into the boiler.This improves the boiler efficiency and reduces fuel costs.


Variety


Utility Boiler Economizer

1HDB produces economizers for utility boilers, which includes boilers fueled by coal, wood, oil, or other solid fuels to produce electricty from the boiler's high pressure steam.
2These economizers are usually located in the back pass of the boiler and oriented with the tubes running horizontally.The boiler feedwater runs through the economizer circuits in the opposite direction of the gas flow (called counterflow).
3Bare tubes are typically utilized in order to minimize ash fouling, but some boiler OEM's design their economizers with finned tubes, either spiral or long finned.
4HDB can produce economizer elements with either bare, spiral finned, or long finned tubes, and if you prefer, re-design your unit to one of the other tube-types. HDB can also fabricate replacement headers for all utility boiler economizers.

Package Boiler Economizer

1HDB has unique manufacturing capabilities that the Optimus engineers take full advantage of when designing sulfuric acid plant economizers and superheaters.
2Often this allows the Optimus units to be configured for higher heat transfer efficiencies which results in a reduced surface area requirement and, consequently, a lower-priced product.
3HDB utilizes its on-site capabilities to fin and bend the tubes, machine and fabricate the headers, drill the tubesheets, cut and prep all casing materials, and perform all of the pressure part and casing welds.
4This gives HDB more control of the manufacturing sequence and schedule which has helped us achieve a remarkable record of on-time delivery performance.

HRSG Economizer

1Economizers for today's HRSG modules are configured with fintubes that hang vertically. HDB has fabricated economizer coils for virtually all of the HRSG OEM companies and understands the unique features of each.
2In many cases, utilities desire to upgrade their economizers from plain carbon steel to an alloy material to help resist flow accelerated corrosion (FAC) inside the headers and tube bends.
3HDB is a one-stop shop for economizer fabrication because we prep all the materials and perform all of the pressure part and attachment welding, from finning the fintubes, fabricating the headers, and assembling the coil bundle.

Various boiler economizers can be fabricated

  • Steel Boiler Economizer (SA210A1, SA210C, SA213T22)
  • Carbon Steel H-Shaped Steam Boiler Economizer
  • Alloy Steel Boiler Economizer
  • Spiral Welded Economizer
  • CFB Boiler Economizer
  • Power Station Boiler Economizer
  • Steaming Economizer
  • Non-Steaming Economizer
  • Plain Tube Economizer
  • Finned Tube Economizer
  • Spiral Finned Tube Economizer
  • Serpentine Tube Economizer
  • ASME Standard Boiler Economizer
  • EN Standard Boiler Economizer
  • ISO Boiler Economizer


*Note:HD BOILER can bespoke special type of economizer according to customer's requirement.


Test


1Latest type of 'U' bending machine is used for precision cold bending of tubes.
2Bending is done for all kind of heat exchanger, condenser, economizer, boiler tubes in Stainless Steel Seamless as well as welded.
3Subsequent to 'U' bending tubes are hydro tested & stress relieved if asked for.
4Also mock-up pieces are prepared for determining thickness reduction on the bend portion.
5Dye penetrant testing on the bend portion is done ro detect cracks, flaws or any type of defect.
6Special packing is provided to prevent any damages during transit.



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